Conference Day One: Wednesday, February 7, 2012

09:15 Registration & coffee

10:00 Chairman’s welcome and opening address

Dr. Ralf Kümper
Vice President and General Manager
LEAR Corporation GmbH & Co. KG, Germany

WEIGHT REDUCTION – INNOVATIVE DESIGN AND MATERIALS

10:15 Innovative lightweight solutions for future seat applications using textile-reinforced thermoplastic composites

  • Development of a cost-effective manufacturing process for series production
  • Integrated sensor networks for intelligent lightweight structures
  • Textile thermoplastic compliant mechanism for complex kinematic demands
  • Part reduction by large scale structure manufacturing solutions
  • Material and load adapted joining technologies

Johann Maaß
Research assistant, Institute of Lightweight Engineering and Polymer Technology (ILK)
Technical University of Dresden, Germany

Co-authors:

Prof. Dr.-Ing. habil. Prof. E.h. Dr. h.c. Werner Hufenbach
Dr.-Ing. Niels Modler
Dipl.-Ing. Robert Kupfer
Dipl.-Ing. Michael Krahl
Dipl.-Ing. Marco Zichner

10:55OEM Insight: Seat weight reduction through alternative material of PU foam

  • Challenge for the new seat
  • Focus for an alternative material of PU foam :
    • Technology
    • First results
    • Perspectives

Laurent Bauvineau
Vehicle Interior Project Manager for the Innovation Phase
PSA Peugeot Citroën, France

11:35 Refreshment break and networking

12:05 Flexible and comfortable seating concepts for compact electric vehicles

  • Seating trends and needs in the context of EVs
  • First-row stadium seating with new cantilever seat design
  • Second-row lounge-recline comfort system with cushion angle adjustment
  • EV battery packaging with low-profile battery system for increased storage

Dr. Andreas Eppinger
Group Vice President Technology Management
Johnson Controls GmbH, Germany

12:45 Innovations in comfort systems

  • Comfort systems with reduced component weight
  • Compact lumbar system
  • Functional integration as a method for weight reduction
  • Compact massage system
  • Material substitution in seating upholstery: PET fiber instead of PU foam, a new technology entering the production

Jan Petzel
Manager Ergonomics & Advanced Development,
Lotta Holm Lindstedt
Account Manager, Leggett & Platt Automotive Europe Headquarters GmbH, Germany

13:25 Networking luncheon

INTELLIGENT MATERIAL CONCEPTS

14:40OEM Insight: Research project function integrated bionic seat: Following the example of nature

  • Learn from biology: The finray principle
  • Static finray analysis: Conflict between comfort and crash-loading
  • Anti-whiplash integrated
  • Potential of the bionic seat backrest-con

Bernhard Rother
Development Engineer Vehicle Technology
BMW AG, Germany

15:20OEM Insight: Seating concept of the new Opel Zafira Tourer – setting the flexibility standards

  • Conceptional background
  • Challenges
  • Technical details
  • Learnings

Dipl. Ing. Reiner Schmidt
Manager High Roof Vehicle Seat Systems
Adam Opel AG, Germany

16:00 Refreshment break and networking

16:30OEM Insight: Smart textiles – intelligent seats

  • Smart textile technology in real life applications
  • State of the art and further developments
  • The importance of intelligent components for future car concepts
  • Lighter materials to reduce weight

Steve Penton
Group Leader for Core Trim Engineering and Comfort
Jaguar & Land Rover, United Kingdom

17:10 Panel Discussion: Quo vadis transport seating?

  • How are weight reduction goals shaping seating design in the next 5 years?
  • What are the material trends of the future?
  • How can a more holistic approach to a comfort and weight reduction trade off be achieved?
  • For which major challenges are OEMs and seat manufacturers especially looking for innovative solutions?

Discuss these and other questions with selected conference speakers.

Chair:

Dr. Ralf Kümper
Vice President and General Manager
LEAR Corporation GmbH & Co. KG, Germany

17:40 Closing remarks of the chairman & end of conference day one