Conference Day 2

Registration & Opening Remarks

8:30 am - 9:00 am Registration and welcome coffee

9:00 am - 9:10 am Chairperson's opening: ALEXANDER KRIMMER Senior Engineer TPI COMPOSITES

Alexander Krimmer - Senior Materials Engineer, TPI Composites
img

Alexander Krimmer

Senior Materials Engineer
TPI Composites

MATERIALS & DESIGN: CHALLENGES & NEW SOLUTIONS

9:10 am - 9:40 am Advancements in Rain Erosion Testing: Enhancing Wind Turbine Leading Edge Protection (LEP) Materials

Dr. Kirsten Dyer - Principal Materials Research Engineer, ORE-Catapult, UK
Stephen Jones - Research Engineer – Blade Materials, ORE-Catapult


• Introducing improved methodologies and techniques for rain erosion

testing of wind turbine Leading Edge Protection (LEP) materials, ensuring

their durability and performance in harsh weather conditions.

• Exploring the use of current industry standard simulation methods to

predict erosion in-situ and advances that are required to improve accuracy.

• Highlighting advancements in material characterization techniques to

enable advanced formulation to improve the erosion resistance of different

LEP materials.

• Discussing the limitations with polymeric solutions and how metallic

solutions will develop more reliable and long-lasting LEP materials, reducing

maintenance costs and increasing the lifespan of wind turbine blades.

Dr. Kirsten Dyer

Principal Materials Research Engineer

ORE-Catapult


Stephen Jones

Research Engineer – Blade Materials

ORE-Catapult

img

Dr. Kirsten Dyer

Principal Materials Research Engineer
ORE-Catapult, UK

img

Stephen Jones

Research Engineer – Blade Materials
ORE-Catapult

9:40 am - 10:10 am Enhancing Blade Refits: Refit Front Infusion Technology and Steel Inserts

Erik Vos - Material & Process Engineer Composites, We4Ce


• Introducing Refit Front Infusion Technology, utilizing steel inserts to address

loose bushings in blade refits, reducing waste and improving performance.

• Examining the suitability of Refit Front Infusion Technology for resolving

loose bushings in larger blades at the M36 level, avoiding the need for blade

replacement.

• Highlighting the environmental advantages of Refit Front Infusion

Technology by enabling repair and refurbishment, minimizing the disposal

of blades with loose bushings.

• Ensuring reliability and safety through adherence to IEC 6400-5 regulations

in the testing of Refit Front Infusion Technology, assuring its effectiveness

and quality.


Erik Vos

Materials and Processing Engineer

We4Ce – The Rotorblade Specialist

img

Erik Vos

Material & Process Engineer Composites
We4Ce

10:10 am - 10:40 am Coffee break and networking



• Introduction

• The principle of active stall

• The design development

• The way forward

Koos Lichtendonk

Managing Director

KL projects Energy Solutions & Prof.

Dr. Eize J. Stamhuis

Dept of Ocean Ecosystems, Energy & Sustainability

Research Institute Groningen, Faculty of Science & Engineering

University of Groningen

img

Koos Lichtendonk

Managing Director
KL projects Energy Solutions

img

Dr. Eize J. Stamhuis

Dept of Ocean Ecosystems, Energy & Sustainability Research Institute Groningen, Faculty of Science & Engineering
University of Groningen

11:10 am - 11:40 am PANEL DISCUSSION - Materials and Manufacturing Innovation: Unleashing Productivity and Efficiency in Rotor Blades

Sabrina Malpede - Director, ACT Blade
Dr. Kirsten Dyer - Principal Materials Research Engineer, ORE-Catapult, UK
Stephen Jones - Research Engineer – Blade Materials, ORE-Catapult


This panel discussion delves into the realm of materials and production

manufacturing within the rotor blades industry, focusing on the latest

technologies that are shaping the future of manufacturing processes. The

panel aims to uncover advancements that can drive increased productivity

and efficiency, enabling participants to stay at the forefront of the rapidly

evolving rotor blades sector.

• Exploring the latest technologies, such as automation, robotics, and

additive manufacturing, that are revolutionizing the production of rotor

blades, leading to improved productivity and efficiency.

• Discussing cutting-edge material advancements, including composite

materials and coatings, that offer enhanced performance characteristics,

durability, and reduced maintenance requirements.

• Highlighting strategies for optimizing production processes, such as digital

twin simulation, predictive modelling, and data analytics, to achieve higher

levels of precision, quality, and operational efficiency.

• Examining the role of supply chain management and collaboration in

achieving seamless integration of materials and manufacturing processes,

ensuring timely availability of resources and maximizing productivity

throughout the value chain.

Sabrina Malpede

Co-Owner

Act Blade

Dr. Kirsten Dyer

Principal Materials Research Engineer

ORE-Catapult

Stephen Jones

Research Engineer – Blade Materials

ORE-Catapult

img

Sabrina Malpede

Director
ACT Blade

img

Dr. Kirsten Dyer

Principal Materials Research Engineer
ORE-Catapult, UK

img

Stephen Jones

Research Engineer – Blade Materials
ORE-Catapult

11:40 am - 12:10 pm FeatherEdge® - Innovation in Turbine Noise Reduction (Online)

Ryan Church - Founder and CEO / CTO, BiomeRenewables



-Revolutionizes turbine noise reduction without sacrificing efficiency.


-Measurable noise reduction fosters positive community relations.


-Ongoing R&D ensures FeatherEdge® leads in sustainable wind energy noise reduction.


Ryan Church

Founder and CEO / CTO

BiomeRenewables

img

Ryan Church

Founder and CEO / CTO
BiomeRenewables

12:10 pm - 1:40 pm Lunch and Networking


The innovative Cable Stayed Pitchable Rotor Concept & how to ensure high quality testing blade testing of CSPR type blades.

1:40 pm - 2:10 pm The innovative Vestas Cable Stayed Pitchable Rotor Concept

Thomas Bjertrup Nielsen - Bjertrup Nielsen Senior Concept Lead, Vestas Wind Systems A/S



· Innovation at Vestas


· Introduction to the innovative Vestas Cable Stayed Pitchable Rotor Concept


· Experience from the Cable Stayed Pitchable Rotor Technology Demonstrator, a Vestas V136–4.2 MW wtg with CSP Rotor, placed at the DTU Test Centre Høvsøre, Denmark


· Full scale blade testing of CSPR type blades. How to ensure high quality testing


Thomas Bjertrup Nielsen

Senior Concept Lead

Vestas Wind Systems A/S

img

Thomas Bjertrup Nielsen

Bjertrup Nielsen Senior Concept Lead
Vestas Wind Systems A/S

2:10 pm - 2:40 pm Smart Monitoring and Durability Optimization: Advancing Corrosion Protection for Rotor Blades


• Showcasing sensor-based monitoring systems that detect and assess

corrosion risks, enabling proactive maintenance and minimizing damage.

• Utilizing data analytics to analyse corrosion data and identify potential

vulnerabilities for targeted maintenance interventions.

• Exploring techniques to optimize the durability and performance of

corrosion protection systems, including material selection, thickness

optimization, and considering environmental factors.

• Implementing proactive maintenance strategies based on smart

monitoring data to prevent corrosion-related issues and enhance the

longevity of rotor blades.

Round Tables

Table A

3:20 pm - 3:50 pm Challenges in Design and Manufacturing of Large Offshore Blades
Satish Balusu - Blade Design Engineer, Siemens Gamesa


img

Satish Balusu

Blade Design Engineer
Siemens Gamesa


img

Koos Lichtendonk

Managing Director
KL projects Energy Solutions

img

Dr. Eize J. Stamhuis

Dept of Ocean Ecosystems, Energy & Sustainability Research Institute Groningen, Faculty of Science & Engineering
University of Groningen

Table C

3:20 pm - 3:50 pm Advancements in Rain Erosion Testing: Enhancing Wind Turbine Leading Edge Protection (LEP) Materials
Dr. Kirsten Dyer - Principal Materials Research Engineer, ORE-Catapult, UK


img

Dr. Kirsten Dyer

Principal Materials Research Engineer
ORE-Catapult, UK

Closing Remarks & Workshop

3:40 pm - 3:50 pm Chairperson's Closing Remarks

Alexander Krimmer - Senior Materials Engineer, TPI Composites


img

Alexander Krimmer

Senior Materials Engineer
TPI Composites

4:40 pm - 5:40 pm WORKSHOP D Future Tower systems (tower types)

• For which hub heights

• Tower system vs. Erection (crane availability)

• Market trends

• Future materials for towers


Falk Lueddecke

Geschäftsführer

Jörss - Blunck - Ordemann GmbH