Offshore Foundations: Day 2 - 28/08/2025

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Ricardo Rocha

Offshore Wind Technical Director
BayWa r.e. AG

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Ricardo Rocha

Offshore Wind Technical Director
BayWa r.e. Global

8:30 - 9:00 Registration and Welcome Coffee

9:05 - 9:35 Status on the development of the new ISO 25249 series of standards, covering Corrosion Protection of Offshore Wind Structures

Birit Buhr - Chief corrosion engineer, European Energy
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Birit Buhr

Chief corrosion engineer
European Energy

9:35 - 10:05 Chemical emissions from offshore wind farms: from compound identification to risk assessment

David Vanavermaete - Research Associate, Flanders Research Institute for Agriculture, Fisheries and Food

• A literature study and leaching experiments allowed to identify more than 200

compounds that can be potentially emitted from offshore wind farms

• Organic, inorganic and particulate contaminants were measured on-field by targeted and

untargeted approaches

• Source identification is essential, as most identified compounds can originate from

multiple sources

• Lack of occurrence and detailed toxicity data hamper a full risk assessment

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David Vanavermaete

Research Associate
Flanders Research Institute for Agriculture, Fisheries and Food

10:05 - 10:35 Impact of Corrosion on Welded Offshore Steel Joints over Time: Results of the German CorroFAT project

Sulaiman Shojai - Group Leader for Structural Integrity, DLR, Institute of Maritime Energy Systems

• Analysis of weld geometry change based on 3D-scans of up to 12-month corroded

specimens in accelerated salt spray chamber test.

• 3D-scan reveals: With higher exposure durations, the sharpness of butt welds increases,

while it decreases for fillet welds.

• Reduction of fatigue strength with a single reduction factor according DNV do not cover

the physics.

• Fatigue reduction due to corrosion depends on the initial notch category: Highest fatigue

reduction in base material and lowest for fillet welded joints.

• Long term corrosion leads to an equalization effect: mild notches becoming sharp and

vice versa.

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Sulaiman Shojai

Group Leader for Structural Integrity
DLR, Institute of Maritime Energy Systems

10:35 - 11:05 Refreshment Break and Networking

11:05 - 11:35 Structural integrity management of Offshore Wind Farm with existing fabrication defects

Dr Jessica Taylor - Senior Engineer, Kent

• Fatigue and fracture assessments of over 1500 defects

• Probability of structural failure - which feeds into the safety case

• Ongoing monitoring & inspection requirements

• Lookahead to the future of the wind farm

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Dr Jessica Taylor

Senior Engineer
Kent

11:35 - 12:05 Fatigue resistance of non-welded structural details in support structures for wind turbines

Florian Kalkowsky - Researcher, Fraunhofer IGP

• Fatigue tests on non-welded structural details as Free Edges, Holes and Openings

• Consideration of the material strength, manufacturing method and post-treatment on the

fatigue resistance

• Classification and derivation of resistance values for fatigue design

• Design recommendations

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Florian Kalkowsky

Researcher
Fraunhofer IGP

12:05 - 12:35 Fatigue assessment of circumferential welds – Current discussions

Dr.-Ing. Marc Seidel - Principal Engineer, Siemens Gamesa

• Improved S-N-curves by testing

• Thickness correction based on plate thickness, weld width or both?

• The length effect – is it a risk?

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Dr.-Ing. Marc Seidel

Principal Engineer
Siemens Gamesa

12:35 - 14:00 Lunch Break and Networking

14:00 - 15:00 Round Table Session – Choose one out of 4 round tables and discuss with your peers.

14:00 - 15:00 Round Table A Synergies between Towers and Foundations Design

14:00 - 15:00 Round Table B XXL Monopiles – Where is the limit

14:00 - 15:00 Round Table C Supply Chain Considerations

14:00 - 15:00 Round Table D Floating Foundations: Navigating a Landscape of Patented Concepts

• Stress distribution in threaded connections

• S-N fatigue curves for design of threaded connections

• Fatigue test results on M72 studs & bolts

• Mean stress effect on fatigue life

• Other considerations for future research

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Ali Mehmanparast

Professor of Structural Integrity
University of Strathclyde

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Carol Johnston

Technology Fellow - Large Scale Testing
TWI Ltd

15:30 - 16:00 State-of-the-Art Virtual Sensing for Offshore Wind Turbines

Johan Toftekær - Senior Engineer, Vattenfall

• The derivation of virtual sensing method based only on measured accelerations.

• Separation of translation and inclination contributions to measured accelerations.

• Quantification of the uncertainty of virtual sensing by benchmarking with local strain

gauge measurements.

• Quantification of design load case specific uncertainties.

• Perspectives on the use of virtual sensing for operation, maintenance and lifetime

extension of Vattenfall’s offshore wind fleet

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Johan Toftekær

Senior Engineer
Vattenfall

16:00 - 16:00 End of Conference